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HEAD 水刀
工业水刀管材切割设备制造商

HEAD2030BA-5AC 板材与管材一体化水刀切割机

The HEAD2030BA-5AC Plate & Pipe Integrated Waterjet Cutting Machine is a customized CNC waterjet system designed to process both flat metal plates and cylindrical pipes on one machine. By combining a large-format cutting area, an AC 5-axis cutting head, and a dedicated pipe rotation and support system, it helps metal fabricators handle different cutting requirements within an integrated setup.

系统概述

技术规格

展示

解决方案

应用

What Can the HEAD3020BA Deliver for Pipe Cutting?

The machine features an X/Y travel range of 2000 × 6000 mm, a Z-axis travel of 350 mm, and a pipe cutting configuration for workpieces with outside diameters of 60–200 mm and lengths of up to 6 m. Waterjet cutting uses a high-pressure water stream, with abrasive added for metal cutting, to remove material without relying on the concentrated heat used by conventional thermal cutting processes. This makes it a useful option for applications where thermal influence, complex contours, and varied cutting geometries need to be considered.

What Results Can This Machine Help You Achieve? -

This integrated waterjet system handles both flat plates and cylindrical pipes within its configured operating range, allowing manufacturers to perform multiple cutting tasks on one machine. It supports plate profile cutting, as well as circular and square hole cutting on compatible pipe workpieces. The AC 5-axis cutting head provides flexible cutting orientations for complex geometries, while the manual three-jaw chuck and adjustable support rollers help secure and stabilize pipes during rotation. By consolidating compatible plate and pipe processing operations, the system reduces the need for separate dedicated setups and complements existing laser, plasma, and bending equipment, offering greater flexibility in production planning.
主要优势

Why Choose an Integrated Plate and Pipe Waterjet?

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One Machine for Two Cutting Tasks

Instead of relying exclusively on separate machines for plate and pipe cutting, manufacturers can process both types of workpieces on the integrated system, provided the jobs fall within its configured operating range.

5轴数控

精密多轴冷切

The AC 5-axis cutting head provides additional flexibility for cutting angles and complex contours. This is useful when a job requires more than conventional vertical 2D cutting.

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超棒的图片

E.C.S. CNC Control for Intelligent, Precise Operation

The machine is equipped with E.C.S. CNC control software, featuring a high-performance PC-based platform with EtherCAT integration, open PLC customization, and broad compatibility with third-party drives, motors, and I/O modules. It supports flexible system integration, efficient equipment expansion, remote technical support, and multilingual operation, ensuring reliable control and convenient operation for diverse industrial applications.

Controlled Pipe Positioning

The manual three-jaw chuck secures the pipe, while adjustable rollers provide additional support. The rotary system operates at 15–20 r/min, according to the specified configuration.

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加工能力

The HEAD2030BA-5AC combines linear CNC movement with a rotary pipe system, allowing it to handle different workpiece geometries within its configured range.

结构

HEAD3020SA 是如何专为管材加工而设计的?

型号 A25
Rated Pressure 420 MPa(60,000 psi)
Working Pressure 50–380 MPa (7,200–55,000 psi)
Rated Motor Power 37 千瓦(50 马力)
Boost Form Hydraulic Boost
Maximum Pressure of Oil Pump 31 MPa
Maximum Oil Displacement 119 L/min
Maximum Water Displacement 3.7 L/min
整体尺寸 1900 × 1350 × 1100 mm

这款水刀工作站专为大口径管道切割而设计,可提供稳定的 420 MPa 的压力, ,精准的多轴控制以及可靠的长时运行。其高效的冷却系统、重型结构和灵活的配置,既能支持对重型、长型和复合管材进行精密切割,又能减少热影响并降低维护需求。.

型号 5AC-A003
最大切割角度 45°
A轴旋转角度 ±75°
C轴旋转角度 ±540°

HEAD AC 五轴切割头专为陶瓷、石材、厚板和金属的高精度切割而设计。凭借 ±540° 的 C 轴旋转、±75° 的 A 轴移动以及最高 45° 的切割角度,它能够消除厚材料上的锥度。 绝对式编码器伺服电机确保了快速启动、高稳定性及长久的使用寿命。.

 
型号 NC68E-LD21E-通用-5轴水刀切割-PG
工业电脑 NC68E
内存与硬盘 4 GB + 128 GB
控制器 LD21E
操作系统 Windows 10 64 位
HEAD CNC 水刀系统:水刀与激光的对比

威鸿水刀控制系统是一款领先的高精度解决方案,支持从2轴到高级5轴切割的全范围运动控制。其动态五轴同步技术可精确控制水刀射流,有效减少锥度和滞后。.

该油冷式设备是一种高效冷却装置,广泛应用于水刀切割系统中。它通过快速散热、维持油温稳定以及提高加工精度,确保设备运行稳定。该设备采用智能控制和节能设计,可在各种工况下确保可靠、高效且安全的运行性能。.

HEAD Waterjet 推出了一款适用于水刀切割应用的先进自动磨料供料系统。该系统采用振动技术,旨在实现连续、稳定的磨料供应,集成了防堵塞技术、磨料称重和精密筛分功能,以确保石榴石磨料的精准、不间断输送。 通过减少磨料供应中断、最大限度地缩短停机时间并优化磨料消耗控制,该系统可提升长期水刀生产中的切割稳定性、生产效率及整体运行效率。该产品已获得国家专利(专利号:CN218285150U)。.

结构

技术规格

项目 技术规格
电源 380 V 交流电,50 Hz
总功率 约 65 千瓦
供水 进水压力:≥ 0.35 MPa
Air Supply 0.6–0.8 MPa;空气流量:≥ 600 L/min
连续高压泵压力 300–380 MPa
工作环境温度 5–30 °C
推荐设备占地面积 长 × 宽 × 高:13.0 × 9.0 × 5.0 米

常见问题解答

  • HEAD3020SA 适合切割厚壁管道吗?

    是的。其高强度中空旋转系统可承载重达5,000公斤的工件,卡盘和滚轮支撑装置有助于在旋转切割过程中保持工件运动的稳定性。.

  • 为什么在管材切割中使用水刀?

    水刀采用冷切割工艺,而非传统的热切割工艺。因此,它适用于那些需要减少热影响并保持受控切割条件的重要应用场景。.

  • HEAD3020SA 能否进行 5 轴管材切割?

    是的。该机器采用5轴数控系统,使切割头与旋转系统协同运动,从而在进行圆形、周向及特定轮廓切割时提供更大的灵活性。.

  • HEAD3020SA 的精度如何?

    规定的切割精度为±0.1毫米,而定位精度为±0.03毫米/500毫米。实际切割结果取决于材料、管材尺寸、切割几何形状、参数以及设备配置。.

  • 我该如何确定需要哪种配置?

    推荐的配置取决于管材材质、直径、长度、壁厚、重量、切削几何形状、所需精度以及生产要求。针对具体应用的选择,客户可提供图纸或样品以供评估。.

  • 这台机器可以定制吗?

    是的。该机床可根据工件尺寸、重量、切削几何形状、装载条件、精度要求以及生产要求进行配置。.

需要定制的管材水刀切割解决方案吗?